Tri-D FacsRite

Tri-D FacsRite™  offers exceptional strength and reliable sand control that can be tailored to formation potential for long horizontal wells in unconsolidated reservoirs.

Tri-D FacsRite combines the unique engineering of standard FacsRite™ for strength but with even higher open flow area. As well, the recently launched innovation in Premium media, Tri-D Weave™, gives greater corrosion resistance. In a patented process,  filter discs made of Tri-D Weave are flush mounted and secured directly into the base pipe thus creating a full bore screen with optimal OD/ID for applications where liner OD is critical.

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Tri-D FacsRite™ Filter Discs Flush Mounted into Base Pipe with High Burst Resistance

Tri-D FacsRite screens can be tailored to the formation potential with disk size, disk density and a choice of metallurgy for both the discs and the base pipe.

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The Challenge

Advances in drilling technology have influenced broad adoption of both horizontal drilling and well designs that incorporate long laterals. The heterogeneity of the sands encountered across long horizontal sections makes sizing traditional 2-D gap based screens for these environments more difficult.

As well, the load forces involved in deploying screens into deviated and horizontal wells and in operating under extreme thermal conditions can damage traditional screens causing the sand control mechanism to fail.

Tri-D FacsRite
Tri-D FacsRite

The Solution

Tri-D FacsRite is a robust screen made with Tri-D Weave filter media that resists damage even under severe deployment and operating loads. It enhances well productivity by delivering high permeability in the critical near wellbore area and a low pressure drop across the screen.

Tri-D FacsRite offers the following significant advantages over conventional gap based screens:

  • Flexibility and economy in well design and construction
  • Superior mechanical strength under tensile, compression, torsion, and collapse loads
  • Both open flow area and cost can be tailored to formation potential
  • High inflow capability and plugging resistance for longer well life
  • Corrosion resistance

Why does MeshRite have 40% Open Flow Area?

Tri-D FacsRite Applications

A superior alternative to slotted liner for:

  • Horizontal, deviated or vertical wells in unconsolidated reservoirs
  • High-pressure, high-temperature and moderate – corrosion environments
  • Horizontal and vertical Cyclic Steam Stimulation (CSS) wells
  • Steam Assisted Gravity Drainage (SAGD) wells

Ideal for special applications such as:

  • High-temperature water injection wells
  • Applications where a large screen ID to OD ratio is desirable
  • Floating in the screen by temporarily plugging the disks with impermeable, but soluble material
  • Vertical or horizontal gravel-pack or frac-packs
  • Coal bed methane production
  • Under-pressured and depleted wells where high open flow area is critical

Benefits

Higher Well Productivity

Greater open flow area (0-23% of base pipe) than wire wrap or slotted liner

Maximum retained permeability yields minimum pressure drop and thus higher productivity

Superior sand control with superior erosion and corrosion resistance will extend well life

Versatile Completion Geometries

Large ID/OD ratios for flexibility in well design and for applications where the liner OD is a critical factor

No construction outside of the base pipe

Larger operating windows based on wider application stress limits

No Weld Manufacture

Greater strength and lower product cost relative to wire wrap and conventional Premium screens

Customizable to match performance and cost based on formation requirements

Greater Open Flow Area Plus Greater Strength

In addition to having significantly greater strength to resist deformation and screen damage under load forces, the legends in the strength graphs below show Tri-D FacsRite’s open flow area is almost double that of typical slotted liner. As well, even higher open flow area is feasible with Tri-D FacsRite; whereas increasing the number of slots would significantly weaken slotted liner.


Tri-D FacsRite Strength Compared to Slotted Liner


Tri-D FacsRite Beats Slotted Liner in Strength and Open Flow Area


Greater Permeability Delivers Higher Well Productivity

The chart below illustrates that the permeability of Tri-D Weave filter media approaches that of MeshRite, currently the leading technology for delivering high OFA and plugging resistance. MeshRite and Tri-D Weave technologies are both ideal for unconsolidated reservoirs with highly non-uniform particle size distributions. Tri-D Weave offers superior corrosion resistance compared to MeshRite.

Tri-D FacsRite Options Available

Tri-D FacsRite HP

Tri-D FacsRite HP has factory applied disc retention rings that increase the burst pressure rating from 1500 psi to 3000 psi.

Standard FacsRite

FacsRite discs can also be made with sintered layers of conventional Premium woven metal mesh with the same torsion and collapse strength as Tri-D FacsRite. Discs made with conventional Premium media offer lower open flow area and plugging resistance compared to 3-D filter media but have proven reliable in many applications around the world. Contact an Absolute Technical Applications Manager for assistance in selecting the right screen for your application.

Tri-D FacsWax

Tri-D FacsRite and Standard FacsRite construction makes it easy to seal disks with a removable substance with the factory applied WaxRite Process.  Waxing allows screens to be floated, rotated, or circulated through difficult hole conditions and to target depth in long horizontals. Contact Absolute’s engineering team for recommendation on the best weave and coating to suit your reservoir application.